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Interactive Tools

Functional demonstrations of Quality Engineering principles and Data Analysis logic.

AQL Sampling Calculator

Calculate sample sizes and acceptance criteria based on ANSI/ASQ Z1.4 (General Inspection Level II).

LOT VISUALIZATION

Process Capability (Cpk)

Determine if a process is capable of meeting specifications (Target Cpk > 1.33).

Sigma Level Calculator

Calculate Defects Per Million Opportunities (DPMO) and approximate Sigma Level.

Flow: green = OK, red = defect
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SIGMA

Control Limits (X̄ Chart)

Compute center line and upper/lower control limits for an X̄ (means) chart from process mean and standard deviation.

Gage R&R

Estimate measurement system variation: Repeatability (EV), Reproducibility (AV), and %GRR (AIAG-style).

Sample Size (Proportion)

Calculate sample size to estimate a proportion with a given margin of error and confidence level.

OC Curve

Operating Characteristic curve: probability of acceptance vs. true defect rate for a single sampling plan (n, c).

FMEA RPN Calculator

Risk Priority Number = Severity × Occurrence × Detection (1–10 each). Use for FMEA prioritization.

R Chart Limits

Upper and lower control limits for an R (range) chart from average range R̄ and subgroup size n. Use with SPC.

PPM & Defect Rate

Convert between defect rate (%), PPM (parts per million), and approximate sigma level. Same basis as DPMO with 1 opportunity per unit.

References & standards

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